Rock exfoliation in the unstable formations during underground mine working driving and selection of efficient adhesive compositions for strengthening
Dikhan Amanzholov1, Bagdat Bakhramov2, Bakytbek Bektur2,3
1Toraighyrov University, Pavlodar, Kazakhstan
2Satbayev University, Almaty, Kazakhstan
3D. Kunayev Mining Institute, Almaty, Kazakhstan
Min. miner. depos. 2024, 18(3):104-113
https://doi.org/10.33271/mining18.03.104
Full text (PDF)
      ABSTRACT
      Purpose is to identify factors favouring rock exfoliation in roof of underground mine workings while operating Akbakay deposit and determine optimum structure of adhesive reagents for the rock strengthening taking into consideration mineralogical composition of the formation.
      Methods. The research was carried out in a lab environment. Chemical and ultimate composition of the rock mass samples was determined through x-ray diffraction method; the x-ray phase identification approach helped define their mineralogical composition. The optimum composition of adhesive reagents has been determined based upon the ambient temperature and hardening time. Viscosity durability of the adhesive compounds was assessed using a technique of uniaxial crack of the immovable samples. Statistical data processing involved determination of the required number of the samples to achieve the preset accuracy degree.
      Findings. Exfoliation of the fragments of both fractured and unstable rocks from Akbakai deposit depends upon availabi-lity of such chemically and mechanically unstable salts as dolomite, albite, and mirror stone. Epoxide reagent in 9 to 1 ratio with polyethylenepolyamine catalyzer has been identified as the most effective adhesive compound. Epoxy adhesives have demonstrated higher cohesive resistance to compare with polyurethane analogues, and better compliance with requirements as for viscosity and hardening time.
      Originality. Use of epoxy to strengthen both fissured and unstable rocks of Akbakai deposit containing mineral salts, helps increase tensile properties up to three times. Moreover, epoxies also demonstrate high adhesive characteristics; and they are resistant to moisture and temperature attacks being typical for mine environment. New logarithmic dependencies have been identified describing rock mass stability while applying the modified polyurethane with polyethylenepolyamine catalyzer in 9 to 1 ratio.
      Practical implications. Various types of reagents have been considered for safe and effective strengthening of underground mine workings in the fractured rock masses having a tendency to caving. The proposed adhesive reagents resist efficiently the external share loads and stresses increasing structural stability and safety of rock masses.
      Keywords: mine working, ore, rocks, exfoliation, strengthening, chemical reagents, cohesive resistance
      REFERENCES
- Zhanbayev, R.A., Yerkin, A., Shutaleva, A., Irfan, M., Gabelashvili, K., Temirbaeva, G., Chazova, I., & Abdykadyrkyzy, R. (2023). State asset management paradigm in the quasi-public sector and environmental sustainability: Insights from the Republic of Kazakhstan. Frontiers in Environmental Science, 10, 1037023. https://doi.org/10.3389/fenvs.2022.1037023
- Aubakirova, G.M., & Isatayeva, F.M. (2021). New approaches to the construction of a diversified economy: The experience of Kazakhstan. Studies on Economic Development, 32(6), 712-718. https://doi.org/10.1134/S1075700721060034
- Galiev, S.Zh. (2013). Perspektivy razvitiya gorno-metallurgicheskogo kompleksa Kazakhstana v kontekste “Strategii-2050”. Gornyy Zhurnal Kazakhstana, 1-2, 5-12.
- Shakiyeva, T.V., Sassykova, L.R., Dzhatkambayeva, U.N., Khamlenko, A.A., Zhakirova, N.K., Batyrbayeva, A.A., Azhigulova, R.N., Kubekova, Sh.N., Zhaxibayeva, Zh.M., Kozhaisakova, M.A., Zhusu-pova, L.A., Sendilvelan, S., & Bhaskar, K. (2021). Optimization of the oxidative cracking of fuel oil on catalysts obtained from Kazakhstan raw materials. Rasayan Journal of Chemistry, 14(02), 1065-1071. https://doi.org/10.31788/RJC.2021.1426152
- Begalinov, A., Serdaliyev, Y., Abshayakov, E., Bakhramov, B., & Baigenzhenov, O. (2015). Extraction technology of fine vein gold ores. Metallurgical & Mining Industry, 7(4), 312-320.
- Myrzakhmetov, B.А., Kuandykov, T.A., Mauletbekova, B.K., Balgayev, D.Y., & Nurkas, J.B. (2024). Multifunctional valve for the arrangement of submersible downhole pumps in downhole oil production. News of the National Academy of Sciences of the Republic of Kazakhstan, Series of Geology and Technical Sciences, 2(464), 156-168. https://doi.org/10.32014/2024.2518-170x.400
- Stupnik, M., Kalinichenko, V., & Pismennyi, S. (2013). Pillars sizing at magnetite quartzites room-work. Annual Scientific-Technical Collection – Mining of Mineral Deposits, 11-15. https://doi.org/10.1201/b16354-3
- Takhanov, D., Zhienbayev, A., & Zharaspaev, M. (2024). Determining the parameters for the overlying stratum caving zones during re-peated mining of pillars. Mining of Mineral Deposits, 18(2), 93-103. https://doi.org/10.33271/mining18.02.093
- Pysmennyi, S., Chukharev, S., Peremetchy, A., Fedorenko, S., & Matsui, A. (2023). Study of stress concentration on the contour of underground mine workings. Inżynieria Mineralna, 1(1(51)), 69-78. https://doi.org/10.29227/IM-2023-01-08
- Takhanov, D., Balpanova, M., Kenetayeva, A., Rabatuly, M., Zholdybayeva, G., & Usupayev, S. (2023). Risk assessments for rockfalls taking into account the structure of the rock mass. E3S Web of Conferences, 44, 04012. https://doi.org/10.1051/e3sconf/202344304012
- Kononenko, M., & Khomenko, O. (2010). Technology of support of workings near to extraction chambers. New Techniques and Technologies in Mining, 193-197. https://doi.org/10.1201/b11329-31
- Serdaliyev, Y., Iskakov, Y., & Alibayev, A. (2024). Control of blast parameters for high-quality breaking of thin slope ore bodies. Mining of Mineral Deposits, 18(2), 49-59. https://doi.org/10.33271/mining18.02.049
- Sassykova, L., Sendilvelan, S., Aubakirov, Y.A., & Tashmukhambetova, Zh.Kh. (2019). Metal block catalysts for complex cleaning of harmful emissions of transport and the industry. News of the National Academy of Sciences of the Republic of Kazakhstan, Series of Geology and Technical Sciences, 4(436), 12-23. https://doi.org/10.32014/2019.2518-170X.93
- Kononenko, M., Khomenko, O., Kovalenko, I., Kosenko, A., Zahorodnii, R., & Dychkovskyi, R. (2023). Determining the performance of explosives for blasting management. Rudarsko-Geološko-Naftni Zbornik, 38(3), 19-28. https://doi.org/10.17794/rgn.2023.3.2
- Babets, Ye.K., Bielov, O.P., Shustov, O.O., Barna, T.V., & Adamchuk, A.A. (2019). The development of technological solutions on mining and processing brown coal to improve its quality. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 6, 36-44. https://doi.org/10.29202/nvngu/2019-6/6
- Volkov, A.P., Buktukov, N.S., & Kuanyshbaiuly, S. (2022). Safe and effective methods for mining thin tilt and steeply dipping deposits with ore drawing via mud flow. Gornyi Zhurnal, 4, 86-91. https://doi.org/10.17580/gzh.2022.04.13
- Sauranbaev, N.E. (2012). Rol i zadacha fonda “Samruk-Kazyna” v modernizatsii gorno-metallurgicheskogo kompleksa Kazakhstana. Gornyy Zhurnal Kazakhstana, 5, 9-10.
- Bekbergenov, D., Jangulova, G., Kassymkanova, K.-K., & Bektur, B. (2020). Mine technical system with repeated geotechnology within new frames of sustainable development of underground mining of caved deposits of the Zhezkazgan field. Geodesy and Cartography, 46(4), 182-187. https://doi.org/10.3846/gac.2020.10571
- Nemova, N.A., Tahanov, D., Hussan, B., & Zhumabekova, A. (2020). Technological solutions development for mining adjacent rock mass and pit reserves taking into account geomechanical assessment of the deposit. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 2, 17-23. https://doi.org/10.33271/nvngu/2020-2/017
- Serdaliyev, Y., Iskakov, Y., & Amanzholov, D. (2023). Selection of the optimal composition and analysis of the detonating characteristics of low-density mixed explosives applied to break thin ore bodies. Mining of Mineral Deposits, 17(4), 53-60. https://doi.org/10.33271/mining17.04.053
- Otchet o gidrogeologicheskikh i inzhenerno-geologicheskikh usloviyakh uchastka proektnogo stvola RESh na vostochnom flange mestorozhdeniya Akbakay (Kontrolno-stvolovaya skvazhina #3). (2002). Almaty, Kazakhstan: TOO “Maraldy Mineral”, 33 s.
- Zharkenov, M.I., Absalyamov, Kh.K., & Serdaliev, E.T. (2001). Intensification of heap leaching for ill-conditioned oxidized copper ores. Gornyi Zhurnal, 11, 75-78.
- Portnov, V., Kamarov, R., Mausymbaeva, A., & Yurov, V. (2014). Link of specific electric resistance with qualitative and strength characteristics of ores. Progressive Technologies of Coal, Coalbed Methane, and Ores Mining, 65-70. https://doi.org/10.1201/b17547-13
- Begalinov, A., Khomiakov, V., Serdaliyev, Y., Iskakov, Y., & Zhanbolatov, A. (2020). Formulation of methods reducing landslide phenomena and the collapse of career slopes during open-pit mining. E3S Web of Conferences, 168, 00006. https://doi.org/10.1051/e3sconf/202016800006
- Razrabotka strukturnoy modeli i tekhniko-tekhnologicheskikh sposo-bov podderzhaniya geosistemy “massiv – tekhnologiya – podzemnoe sooruzhenie” pri podzemnoy razrabotke zolotorudnykh mestorozhdeniy (Akbakay, Bakyrchik, Maykain) i kompleksnoy mekhanizatsii vedeniya gornykh rabot pri osvoenii grupp mestorozhdeniy zolota (Akbakay). (2014). Otchet o NIR #0112RK02709. Almaty, Kazakhstan: TOO “Maraldy Mineral”, 158 s.
- Dill, H.G. (1999). Polymetallic ore deposits in the KazaNhstanY Kyrgyzstan border region. Zeitschrift für Angewandte Geologie, 44, 22-30.
- Mambetaliyeva, A.R., Mamyrbayeva, K.K., Turysbekov, D.K., Dauletbakov, T.S., & Barmenshinova, M.B. (2022). Investigation of the process of sulfiding of gold-arsenic containing ores and concentrates. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 3, 51-56. https://doi.org/10.33271/nvngu/2022-3/051
- Raimbekova, A., Kapralova, V., Popova, A., Kubekova, S., Dalbanbay, A., Kalenova, A., Mustahimov, B., Yermekbayeva, S., & Myrzabekova, S. (2024). Corrosion behavior of mild steel in sodium sulfate solution in presence of phosphates of different composition. Journal of Che-mical Technology and Metallurgy, 59(2), 367-377. https://doi.org/10.59957/jctm.v59.i2.2024.16
- Skidin, I.E., Vodennikova, O.S., Saithareiev, L.N., Baboshko, D.Y., & Barmenshinova, M.B. (2023). Technology of forming a wear-resistant thermite alloy layer based on the Fe-Cr-C system by self-propagating high-temperature synthesis. IOP Conference Series: Earth and Environmental Science, 1254(1), 012008. https://doi.org/10.1088/1755-1315/1254/1/012008
- Chawla, K.K. (2012). Composite materials: Science and engineering. New York, United States: Springer, 560 p. https://doi.org/10.1007/978-0-387-74365-3
- Lipatov, Yu.S. (1984). Budushchee polimernykh kompozitsiy. Kyiv, Ukraina: Naukova Dumka, 136 s.
- Aitkazinova, S.K., Derbisov, K.N., Donenbayeva, N.S., Nurpeissova, M., & Levin, E. (2020). Preparing solutions based on industrial waste for fractured surface strengthening. News of the National Academy of Sciences of the Republic of Kazakhstan, Series of Geology and Technical Sciences, 5(443), 13-20. https://doi.org/10.32014/2020.2518-170X.99
- Kuz’menko, O., Petlyovanyy, M., & Stupnik, M. (2013). The influence of fine particles of binding materials on the strength properties of hardening backfill. Annual Scientific-Technical Collection – Mining of Mineral Deposits, 45-48. https://doi.org/10.1201/b16354-10
- Kubekova, S.N., Kapralova, V.I., & Telkov, S.A. (2016). Silicophosphate sorbents, based on ore-processing plants’ Waste in Kazakhstan. International Journal of Environmental and Science Education, 11(12), 4985-4996. https://doi.org/10.32014/2019.2518-170X.93
- Mayerhöfer, T.G., Pahlow, S., & Popp, J. (2020). The Bou-guer‐Beer‐Lambert law: Shining light on the obscure. ChemPhysChem, 21(18), 2029-2046. https://doi.org/10.1002/cphc.202000742