Mining of Mineral Deposits

ISSN 2415-3443 (Online)

ISSN 2415-3435 (Print)

Flag Counter

Industrial quality classification for strategic planning: Economic optimization of the Köprüalan feldspar deposit, Turkey

Kürşat Hasözdemir1, C. Atilla Öztürk1, Ş. Can Genç1,2, Kağan Kayacı2, Yıldız Yıldırım2, Mehmet Koldancı3

1Istanbul Technical University, Istanbul, Turkey

2Kaleseramik Research-Development Center, Çan, Turkey

3Kalemaden Industrial Raw Materials Co., Çan, Turkey


Min. miner. depos. 2026, 20(1):114-124


https://doi.org/10.33271/mining20.01.112

Full text (PDF)


      ABSTRACT

      Purpose. To investigate the mineralogical, geochemical, and technological characteristics of the Köprüalan (Aydın, SW Turkey) feldspar deposit. The study aims to determine its suitability for industrial ceramic applications and to evaluate how quality-based resource management influences both the economic viability and environmental sustainability of the mining operation.

      Methods. Geochemical analysis of 222 samples was conducted together with X-ray diffraction (XRD) to determine mineral assemblages. Technological tests, including water absorption and shrinkage measurements, were performed to assess industrial performance. The obtained data were integrated into 3D geological models and geostatistical simulations to evaluate various mine design scenarios, with a focus on optimizing stripping ratios and reducing material handling.

      Findings. Results indicate that the deposit consists predominantly of felsic metamorphic rocks with high SiO2 (64.76-74.87%), elevated alkali oxides (Na2O + K2O), and low Fe2O3 (≤ 1.72%). XRD analysis confirmed a feldspar-rich composition with an average content of 62%. Integration of a multi-tier quality classification into the production sequence significantly increases the project’s economic value. Optimized extraction sequences also reduce the stripping ratio, thereby lowering the operational carbon footprint by minimizing waste haulage and energy consumption.

      Originality. A novel framework is proposed that transforms static mineralogical classification into a dynamic decision-support system. The approach integrates 3D geological modelling with geostatistical simulations to quantify trade-offs between quality-driven extraction, economic performance, and environmental sustainability in industrial mineral deposits.

      Practical implications. Implementation of the proposed quality-tier system enables operators to optimize production planning, reduce waste management costs, and improve the environmental sustainability of industrial mineral extraction through lower green-house gas emissions.

      Keywords: feldspar; ceramic raw materials; mine design; Köprüalan deposit


      REFERENCES

  1. Conte, S., Molinari, C., & Zanelli, C. (2025). Mineral resources for the ceramic industry: Survey of feldspathic raw materials in Italy. Minerals, 15(1), 87. https://doi.org/10.3390/min15010087
  2. Grohol, M., & Veeh, C. (2023). Study on the critical raw materials for the EU 2023. Final report. Luxemburg, Luxemburg: Office of the European Union, 158 p. https://doi.org/10.2873/725585
  3. Carten, R.B. (1986). Sodium-calcium metasomatism; chemical, temporal, and spatial relationships at the Yerington, Nevada, porphyry copper deposit. Economic Geology, 81(6), 1495-1519. https://doi.org/10.2113/gsecongeo.81.6.1495
  4. Bordicchia, F., Marini, C., & Bornioli, R. (2004). Raw feldspar materials in Sardinia, an overview. Industrial Ceramics (Italy), 24(2), 71-79.
  5. Silva, A.C., Carolina, S.D., Sousa, D.N., & Silva, E.M.S. (2019). Feldspar production from dimension stone tailings for application in the ceramic industry. Journal of Materials Research and Technology, 8(1), 1-7. https://doi.org/10.1016/j.jmrt.2018.02.011
  6. Huang, S.W., Hu, N.L., Li, G.Q., & Hou, J. (2020). Optimization model of underground mining production scheduling with grade uncertainty. Zhongguo Youse Jinshu Xuebao/Chinese Journal of Nonferrous Metals, 30(12). https://doi.org/10.11817/j.ysxb.1004.0609.2020-37688
  7. Özer, S., Sözbilir, H., Özkar, İ., Toker, V., & Sari, B. (2001). Stratigraphy of Upper Cretaceous-Palaeogene sequences in the southern and eastern Menderes Massif (western Turkey). International Journal of Earth Sciences, 89(4), 852-866. https://doi.org/10.1007/s005310000142
  8. Liu, Y., Qin, K., Zhao, J., Zhou, Q., Shi, R., He, C., & Gao, Y. (2023). Feldspar traces mineralization processes in the Qongjiagang giant lithium ore district, Himalaya, Tibet. Ore Geology Reviews, 157, 105451. https://doi.org/10.1016/j.oregeorev.2023.105451
  9. Samimi Namin, F., Shahriar, K., & Bascetin, A. (2011). Environmental impact assessment of mining activities. A new approach for mining methods selection. Gospodarka Surowcami Mineralnymi, 27, 113-143.
  10. Zhu, W., Kong, D., Ye, Q., Zhang, X., Tian, D., & Solangi, Y.A. (2025). Enhancing environmental sustainability in the mining industry: circular economy strategies for resource management and digital integration. Land Degradation & Development, 36(9), 2887-2901. https://doi.org/10.1002/ldr.5539
  11. Camara, A.D., Konaté, A.A., Solié, L., Hébélamou, J., & Bah, I. (2025). Analysis of the impacts of bauxite mining on the environment and the socio-economic activities of the population of the rural commune of Tanènè, Boké prefecture. Mineral Economics, 1-20. https://doi.org/10.1007/s13563-025-00565-z
  12. Hasözdemir, K., Meral, M., & Kahraman, M.M. (2025). Revolutionizing open-pit mining fleet management: integrating computer vision and multi-objective optimization for real-time truck dispatching. Applied Sciences, 15(9), 4603. https://doi.org/10.3390/app15094603
  13. Antony Jose, S., Calhoun, J., Renteria, O.B., Mercado, P., Nakajima, S., Hope, C.N., Sotelo, M., & Menezes, P.L. (2024). Promoting a circular economy in mining practices. Sustainability, 16(24), 11016. https://doi.org/10.3390/su162411016
  14. Bozkurt, E. (1996). Metamorphism of Paleozoic schists in the southern Menderes massif: Field, petrographic, textural and microstructural evidence. Turkish Journal of Earth Sciences, 5(2), 105-121. https://doi.org/10.55730/1300-0985.1742
  15. Candan, O., Koralay, O.E., Akal, C., Kaya, O., Oberhänsli, R., Dora, O.Ö., Konak, N., & Chen, F. (2011). Supra-Pan-African unconformity between core and cover series of the Menderes Massif/Turkey and its geological implications. Precambrian Research, 184(1-4), 1-23. https://doi.org/10.1016/j.precamres.2010.09.010
  16. Catlos, E.J., & Cemen, I. (2005). Monazite ages and the evolution of the Menderes Massif, western Turkey. International Journal of Earth Sciences, 94(2), 204-217. https://doi.org/10.1007/s00531-005-0470-7
  17. Hetzel, R., Romer, R.L., Candan, O., & Passchier, C.W. (1998). Geology of the Bozdag area, central Menderes Massif, SW Turkey: Pan-African basement and Alpine deformation. Geologische Rundschau, 87(3), 394-406. https://doi.org/10.1007/s005310050218
  18. Oberhänsli, R., Candan, O., Dora, O.Ö., & Dürr, St.H. (1997). Eclogites within the Menderes Massif/western Turkey. Lithos, 41(1-3), 135-150. https://doi.org/10.1016/S0024-4937(97)82009-9
  19. Satir, M., & Friedrichsen, H. (1986). The origin and evolution of the Menderes Massif, W-Turkey: A rubidium/strontium and oxygen isotope study. Geologische Rundschau, 75(3), 703-714. https://doi.org/10.1007/BF01820642
  20. Sengör, A.M.C., Satir, M., & Akkök, R. (1984). Timing of tectonic events in the Menderes Massif, western Turkey: Implications for tectonic evolution and evidence for pan-African basement in Turkey. Tectonics, 3(7), 693-707. https://doi.org/10.1029/TC003I007P00693
  21. Bozkurt, E., & Graham Park, R. (1999). The structure of the Paleozoic schists in the Southern Menderes Massif, Western Turkey: A new approach to the origin of the Main Menderes Metamorphism and its relation to the Lycian Nappes. Geodinamica Acta, 12(1), 25-42. https://doi.org/10.1080/09853111.1999.11105329
  22. Martín-Márquez, J., De la Torre, A.G., Aranda, M.A.G., Rincón, J.M., & Romero, M. (2009). Evolution with temperature of crystalline and amorphous phases in porcelain stoneware. Journal of the American Ceramic Society, 92(1), 229-234. https://doi.org/10.1111/j.1551-2916.2008.02862.x
  23. Njindam, O.R., Njoya, D., Mache, J.R., Mouafon, M., Messan, A., & Njopwouo, D. (2018). Effect of glass powder on the technological properties and microstructure of clay mixture for porcelain stoneware tiles manufacture. Construction and Building Materials, 170, 512-519. https://doi.org/10.1016/j.conbuildmat.2018.03.069
  24. Kara, A., Özer, F., Kayaci, K., & Özer, P. (2006). Development of a multipurpose tile body: Phase and microstructural development. Journal of the European Ceramic Society, 26(16), 3769-3782. https://doi.org/10.1016/j.jeurceramsoc.2005.11.009
  25. Genç, Ş.C., Kayacı, K., & Yıldırım, Y. (2021). Mineralogical and technological properties of the Konya clays, Central Turkey. Journal of Thermal Analysis and Calorimetry, 147(2), 1887-1897. https://doi.org/10.1007/s10973-020-10463-x
  26. Etzel, T.M., Catlos, E.J., Cemen, I., Ozerdem, C., Oyman, T., & Miggins, D. (2020). Documenting exhumation in the Central and Northern Menderes Massif (Western Turkey): New insights from garnet-based P-T estimates and K-feldspar 40Ar/39Ar geochronology. Lithosphere, 2020(1), 8818289. https://doi.org/10.2113/2020/8818289
  27. Wyszomirski, P., Gacki, F., & Szydłak, T. (2012). Turkish feldspar raw materials in Polish production of ceramic tiles. Gospodarka Surowcami Mineralnymi – Mineral Resources Management, 28(1). https://doi.org/10.2478/v10269-012-0001-7
  28. Idini, A., Fancello, D., Mameli, P., Ferrero, S., Cuccuru, S., & Casini, L. (2025). A mineralogical perspective on the granite alkali feldspar megacrysts paradox. Lithos, 516-517, 108229. https://doi.org/10.1016/j.lithos.2025.108229
  29. Wonglak, S., Sutthirat, C., & Assawincharoenkij, T. (2020). Petrochemistry of Lan Sang metamorphic suites. ScienceAsia, 46(4), 481. https://doi.org/10.2306/scienceasia1513-1874.2020.066
  30. Hu, Y., Li, C., Li, J., Long, D., & Wang, Y. (2022). A slope stability based realm optimization analysis for an open pit mine in cold region: Taking Jiguanshan molybdenum mine for example. Geofluids, 2022, 1-12. https://doi.org/10.1155/2022/2150610
  31. Yıldız, T.D. (2020). Waste management costs (WMC) of mining companies in Turkey: Can waste recovery help meeting these costs? Resources Policy, 68, 101706. https://doi.org/10.1016/j.resourpol.2020.101706
  32. Zhou, L. (2023). Towards sustainability in mineral resources. Ore Geology Reviews, 160, 105600. https://doi.org/10.1016/j.oregeorev.2023.105600
  33. Лицензия Creative Commons