Mining of Mineral Deposits

ISSN 2415-3443 (Online)

ISSN 2415-3435 (Print)

Flag Counter

Research into electro-hydraulic blasting impact on ore masses to intensify the heap leaching process

Yerdulla Serdaliyev1, Yerkin Iskakov1

1Satbayev University, Almaty, Kazakhstan


Min. miner. depos. 2022, 16(1):52-57


https://doi.org/10.33271/mining16.01.052

Full text (PDF)


      ABSTRACT

      Purpose. Substantiating the main explosive impulse parameters and determining the dependences of metal recovery during forced loosening and shaking of the ore mass by an electro-hydraulic blasting to intensify the heap leaching process.

      Methods. The experimental laboratory studies have revealed the dependences of the discharge energy influence on the blasting pressure at various parameters of the discharge capacity and inductance, as well as the change in the metal content in the productive solution when the ore mass is exposed to an electro-hydraulic blasting.

      Findings. A research methodology using the models of the electro-hydraulic blasting impact on the ore mass is proposed. In addition, the similarity criteria have been substantiated, which make it possible to study the nature of shaking and loosening under various loading parameters. It has been determined that using the method of influencing the ore mass with an electric discharge in a liquid increases the degree of metal recovery from the ore during heap leaching and increases the rate of the solution penetration into the depth of the ore mass. When using the method of loosening the ore mass by artificial shaking, the recovery of copper increases by 10-15% and the leaching time decreases by 1.5 times.

      Originality. It has been determined that due to the possibility of regulating the electric discharge capacity in the required range during blasting operations, loosening and additional crushing of the ore mass occurs; fractures are formed in lumpy ores, which contribute to an increase in the rate of leaching solution infiltration.

      Practical implications. The proposed technology makes it possible, without dismantling the equipment and irrigation communications, to perform additional loosening of the ore mass and increase the rate of the leaching process, as well as significantly reduce the time of the technological process.

      Keywords: ore, heap leaching, electro-hydraulic blasting, ore mass, loosening


      REFERENCES

  1. Dzhumankulova, S.K., Zhuchkov, V.I., Alybaev, Z.A., & Bekenova, G.K. (2020). Review of state and prospects for development of vanadium production in the Kazakhstan Republic. Metallurgist, 64(1), 75-81. https://doi.org/10.1007/s11015-020-00968-z
  2. Murthy, Y.R., Tripathy, S.K., & Kumar, C.R. (2011). Chrome ore beneficiation challenges & opportunities – A review. Minerals Engineering, 24(5), 375-380. https://doi.org/10.1016/j.mineng.2010.12.001
  3. Kalybekov, T., Rysbekov, K., Nаuryzbayeva, D., Toktarov, A., & Zhakypbek, Y. (2020). Substantiation of averaging the content of mined ores with account of their readiness for mining. E3S Web of Conferences, (201), 01039. https://doi.org/10.1051/e3sconf/202020101039
  4. Bukayeva, A. (2010). World copper mining review: Case study of Kazakhstan. Asia-Pacific Journal of Business Venturing and Entrepreneurship, 5(3), 69-82. https://doi.org/10.16972/apjbve.5.3.201009.69
  5. Bekseitova, R.T., Veselova, L.K., Kasymkanova, K.M., Jangulova, G.K., Tumazhanova, S., Bektur, B., & Beisembina, G.T. (2016). Preliminary discussions on impacts of industrial induced factors on the environment of Central Kazakhstan. Journal of Landscape Ecology, 9(3), 50-65. https://doi.org/10.1515/jlecol-2016-0014
  6. Zharkenov, M.I., Absalyamov, Kh.K., & Serdaliev, E.T. (2001). Puti inten-sifikatsii protsessov kuchnogo vyshchelachivaniya nekonditsion-nykh rud. Gornyy Zhurnal, (11), 75-77.
  7. Lyashenko, V.I. (2001). Improvement of mining of mineral resources with combined leaching methods. Gornyi Zhurnal, (1), 28-35.
  8. Altaev, Sh.A., Toktamysov, M.T., & Zhalgasuly, N. (1997). Geotekhnologicheskie metody razrabotki rudnykh mestorozhdeniy. Almaty, Kazakhstan: Rauan, 287 s.
  9. Ghorbani, Y., Franzidis, J.P., & Petersen, J. (2016). Heap leaching technology – Current state, innovations, and future directions: A review. Mineral Processing and Extractive Metallurgy Review, 37(2), 73-119. https://doi.org/10.1080/08827508.2015.1115990
  10. Aben, E., Toktaruly, B., Khairullayev, N., & Yeluzakh, M. (2021). Analyzing changes in a leach solution oxygenation in the process of uranium ore borehole mining. Mining of Mineral Deposits, 15(3), 39-44. https://doi.org/10.33271/mining15.03.039
  11. Shautenov, M.R., Nogaeva, K.A., Askarova, G.E., & Kuldeyev, Y.I. (2021). Enrichment in a hydroconcentrator. Vestnik KazNRTU, 143(3), 150-159. https://doi.org/10.51301/vest.su.2021.i3.20
  12. Khairullayev, N.B., Aliev, S.B., Yusupova, S.А., Eluzakh, M., & Akhmetkanov, D.K. (2021). Studies of solution activation in geotechnological mining methods. Ugol, (9), 55-57. https://doi.org/10.18796/0041-5790-2021-9-55-57
  13. Onika, S.G., Rysbekov, K.B., Aben, E.K., & Bahmagambetova, G.B. (2020). Leaching rate dependence on productive solution temperature. Vestnik KazNRTU, 142(6), 700-705. https://doi.org/10.51301/vest.su.2020.v142.i6.122
  14. Motovilov, I.Y., Telkov, S.A., Barmenshinova, M.B., & Nurmanova, A.N. (2019). Examination of the preliminary gravity dressing influence on the Shalkiya deposit complex ore. Non-Ferrous Metals, 47(2), 3-8. https://doi.org/10.17580/nfm.2019.02.01
  15. Yulusov, S., Surkova, T.Y., Kozlov, V.A., & Barmenshinova, M. (2018). Application of hydrolytic precipitation for separation of rare-earth and impurity. Journal of Chemical Technology and Metallurgy, 53(1), 27-30.
  16. Chekushina, T.V., Vorobyev, A.E., Lyashenko, V.I., & Tcharo, K. (2019). Efficiency of heap leaching of metals from raw ore taking into account the influence of climatic factors. Obogashchenie Rud, 9-12. https://doi.org/10.17580/or.2019.05.02
  17. Vorobyev, A.E., Chekushina, T.V., Vorobyev, K.A., Gomes, A.C.S., & Honore, T. (2019). Geotechnologies of heap leaching the gold from rock dumps. International Multidisciplinary Scientific GeoConference, 19(1-3), 841-847. https://doi.org/10.5593/sgem2019/1.3/S04.108
  18. Petersen, J. (2016). Heap leaching as a key technology for recovery of values from low-grade ores – A brief overview. Hydrometallurgy, (165), 206-212. https://doi.org/10.1016/j.hydromet.2015.09.001
  19. Toktamysov, M.T., Zharkenov, M.I., & Satybaldin, O.B. (1993). Effektivnost’ vyshchelachivaniya otval’nykh i bednykh rud tsvetnykh i chernykh metallov Kazakhstana. Almaty, Kazakhstan: Nauka, 110 s.
  20. Absalyamov, Kh.K., & Utepbaev, B.A. (2000). Problemy i perspektivy razvitiya Vasil’kovskogo GOKa. Gornnyy Zhurnal, (11-12), 7-8.
  21. Begalinov, A.B., Serdaliev, E.T., Iskakov, E.E., & Amanzholov, D.B. (2013). Shock blasting of ore stockpiles by low-density explosive charges. Journal of Mining Science, 49(6), 926-931. https://doi.org/10.1134/S1062739149060129
  22. Begalinov, A., Shautenov, M., Almenov, T., Bektur, B., & Zhanakova, R. (2019). Prospects for the effective use of reagents based on sulfur compounds in the technology of extracting gold from resistant types of gold ore. Journal of Advanced Research in Dynamical and Control Systems, 11(8), 1791-1796.
  23. Zhihong, Z., Krylova, L.N., & Ryabtsev, D.A. (2016). Intensification of sulfide copper-nickel ore heap leaching with bioreagent-oxidant participation. Metallurgist, (60), 745-749. https://doi.org/10.1007/s11015-016-0361-0
  24. Ming, A.C., Ming, W.Y., & Chao, L. (2018). Effect of shock wave on permeability and leaching rate during heap leaching. The Chinese Journal of Nonferrous Metals, (3), 604-611.
  25. Padilla, G.A., Cisternas, L.A., & Cueto, J.Y. (2008). On the optimization of heap leaching. Minerals Engineering, 21(9), 673-678. https://doi.org/10.1016/j.mineng.2008.01.002
  26. Lyashenko, V.I., Khomenko, O.E., Andreev, B.N., & Golik, V.I. (2021). Justification of drill and blast pattern designs for ore treatment before in-situ leaching. Mining Informational and Analytical Bulletin, (3), 58-71. https://doi.org/10.25018/0236-1493-2021-3-0-58-71
  27. Shayakhmetov, N.M., Kurmanseiit, M.B., & Aizhulov, D.Y. (2019). Study of the optimality of hexagonal well location modes during the in-situ leaching of mineral. Vestnik KazNRTU, 136(6), 867-705.
  28. Zhautikov, B.A., & Aikeyeva, A.A. (2018). Development of the system for air gap adjustment and skip protection of electromagnetic lifting unit. Journal of Mining Institute, (229), 62-69. https://doi.org/10.25515/PMI.2018.1.62
  29. Mikhlin, Y.V., & Zhupiev, A.L. (1997). An application of the ince algebraization to the stability of non-linear normal vibration modes. International Journal of Non-Linear Mechanics, 32(2), 393-409. https://doi.org/10.1016/s0020-7462(96)00047-9
  30. Yutkin, L.A. (1986). Elektrogidravlicheskiy effekt i ego primenenie v promyshlennosti. Leningrad, Rossiya: Mashinostroenie, 253 s.
  31. Khomyakov, V.A., Iskakov, E.E., & Serdaliev, E.T. (2013). Investigation of gravelly soil during underground construction in Almaty. Soil Mechanics and Foundation Engineering, 50(4), 171-177. https://doi.org/10.1007/s11204-013-9230-z
  32. Лицензия Creative Commons