Energy consumption analysis for natural aggregate processing and its results (Atabey, Isparta, Turkey)
M. Ozcelik1
1Süleyman Demirel University, Isparta, Turkey
Min. miner. depos. 2018, 12(3):80-86
https://doi.org/10.15407/mining12.03.080
Full text (PDF)
      ABSTRACT
      Purpose. This study was conducted to determine the amount of energy and water consumption in the production of aggre-gates for a certain period of time and also calculated the parameters that effect energy consumption in natural ag-gregate processing.
      Methods. The data obtained from the quarry site were used as a case study which is presented in the paper. It was discovered that during the winter season, less production and processing activities consume more electrical energy and less water.
      Findings. Energy consumption ratios for 5 years are presented in the paper with the calculated mean at 4.44 kWh. However, the energy consumed during the experimental study on the site was calculated to be 2.69 kWh. Additionally, benchmarking analysis was conducted on 4 different quarries for evaluation of energy consumption.
      Originality. This study suggests that environmental load decrease be investigated with respect to quarry processing as well as equipment, technology and use. The result of the study reveals that processing technology implemented in the plant was not economically viable.
      Practical implications. Two years after completion of the present study, processing at the quarry was stopped in 2015.
      Keywords: energy; energy consumption; benchmarking analysis; aggregate processing
      REFERENCES
Awuah-Offei, K. (2016). Energy efficiency in mining: a review with emphasis on the role of operators in loading and hauling operations. Journal of Cleaner Production, (117), 89-97.
https://doi.org/10.1016/j.jclepro.2016.01.035
Blachowski, J. (2013). Spatial analysis of the mining and transport of rock minerals (aggregates) in the context of regional development. Environmental Earth Sciences, 71(3), 1327-1338.
https://doi.org/10.1007/s12665-013-2539-0
Erdoğan, M., Eren, R.H., & Oktay, F.Y. (1999). Silivri çevresindeki Ergene formasyonunun agrega potansiyeli ve özellikleri. In Ulusal Kırmataş Sempozyumu’ 99.
Faleschini, F., Zanini, M.A., Pellegrino, C., & Pasinato, S. (2016). Sustainable management and supply of natural and recycled aggregates in a medium-size integrated plant. Waste Management, (49), 146-155.
https://doi.org/10.1016/j.wasman.2016.01.013
Galetakis, M., Zourbakis, V., Koinakis, I., Leventakis, K., & Alevizos, G. (2013). Aggregate production on the Island of Crete, Greece: current production conditions and future perspective. Bulletin of the Geological Society of Greece, 47(4), 2030-2039.
https://doi.org/10.12681/bgsg.11075
Gonçalves, J.P., Tavares, L.M., Toledo Filho, R.D., Fairbairn, E.M.R., & Cunha, E.R. (2007). Comparison of natural and manufactured fine aggregates in cement mortars. Cement and Concrete Research, 37(6), 924-932.
https://doi.org/10.1016/j.cemconres.2007.03.009
Guimaraes, M.S., Valdes, J.R., Palomino, A.M., & Santamarina, J.C. (2007). Aggregate production: fines generation during rock crushing. International Journal of Mineral Processing, 81(4), 237-247.
https://doi.org/10.1016/j.minpro.2006.08.004
Harthi, A.A., & Abo Saada, Y.E. (1997). Wadi natural aggregates in Western Saudi Arabia for use in Concrete. Bulletin of the International Association of Engineering Geology, 55(1), 27-37.
https://doi.org/10.1007/bf02635406
Ismail, S., Hoe, K.W., & Ramli, M. (2013). Sustainable aggregates: the potential and challenge for natural resources conservation. Procedia – Social and Behavioral Sciences, (101), 100-109.
https://doi.org/10.1016/j.sbspro.2013.07.183
Jullien, A., Proust, C., Martaud, T., Rayssac, E., & Ropert, C. (2012). Variability in the environmental impacts of aggregate production. Resources, Conservation and Recycling, (62), 1-13.
https://doi.org/10.1016/j.resconrec.2012.02.002
Kaarsberg, T.M., HuangFu, E.P., & Roop, J.M. (2007). Extreme energy efficiency in the U.S: industrial, economic and environmental impacts. In 2007 ACEEE Summer Study on Energy Efficiency in Industry (pp. 24-35). Washington, United States: American Council for an Energy-Efficient Economy.
Kecojevic, V., Vukotic, I., & Komljenovic, D. (2014). Production, consumption and cost of energy for surface mining of bituminous coal. SME Mining Engineering, 66(1), 51-57.
KOSK (Kosk Enerji İnş. Taah. San. ve Tic. A.S.). (2014). Kırma-eleme tesisi ve dekoratif taş ocağı kapasite artışı raporu. Isparta: KOSK.
Levesque, M., Millar, D., & Paraszczak, J. (2014). Energy and mining – the home truths. Journal of Cleaner Production, (84), 233-255.
https://doi.org/10.1016/j.jclepro.2013.12.088
Menegaki, M.E., & Kaliampakos, D.C. (2010). European aggregates production: drivers, correlations and trends. Resources Policy, 35(3), 235-244.
https://doi.org/10.1016/j.resourpol.2010.01.003
NETAS (Netas Madencilik San. Tic. Ltd. Sti). (2015). Kırma-eleme tesisi ve kapasite artışı proje raporu. Afyon: NETAS.
Pérez Fortes, A.P., Anastasio, S., Kuznetsova, E., & Danielsen, S.W. (2016). Behaviour of crushed rock aggregates used in asphalt surface layer exposed to cold climate conditions. Environmental Earth Sciences, 75(21).
https://doi.org/10.1007/s12665-016-6191-3
Rosado, L.P., Vitale, P., Penteado, C.S.G., & Arena, U. (2017). Life cycle assessment of natural and mixed recycled aggregate production in Brazil. Journal of Cleaner Production, (151), 634-642.
https://doi.org/10.1016/j.jclepro.2017.03.068
Scott, P.W., & Harrison, D.J. (2008). Aggregate sources and supplies in Jamaica. Geological Journal, 43(5), 552-562.
https://doi.org/10.1002/gj.1130
Tosun, A., & Konak, G. (2014). Determination of specific charge minimizing total unit cost of open pit quarry blasting operations. Arabian Journal of Geosciences, 8(8), 6409-6423.
https://doi.org/10.1007/s12517-014-1657-7
Wilburn, D.R., & Goonan, T.G. (1998). Aggregates from natural and recycled sources; economic assessments for construction applications; a materials flow study. Circular, (1176), 1-31.
https://doi.org/10.3133/cir1176
Yıldırım, M., & Yılmaz, I. (2002). Yıldız Irmağı çökellerinin beton agregası olarak kullanılabilirliklerinin incelenmesi. Cumhuriyet Universitesi, Mühendislik Fakültesi Dergisi, Seri A, Yerbilimleri, 19(S2), 181-192.